RT02 CNC1

Headline:

Training module dedicated to the planning of CNC machines with turntables (twin palettes). Participants will learn how to effectively utilise this advanced technology and achieve higher machine utilization rate. The session incorporates interactive elements including virtual management of a live simulated production process in the premises of Lean IoT Fab.

Description:

ROI remote training is primarily based on interactive and learning by doing approach, where participants are not bombarded with tons of theoretical material and slides, but are rather engaged into training process through the utilization of modern technologies in form of multi participant conferencing platforms, live group surveys, break-out sessions for smaller groups, etc. Though most importantly ROI EFESO remote trainings provide participants a unique opportunity to be virtually present on the shop floor of Lean IoT FAB and be part of the training as if they were physically standing at the training station.

Training content:

• This training session provides a detailed insight into planning challenges associated with this technology. Unlike a regular CNC machine, this technology is using a turning table (sometimes referred to as pallet). Parts are placed on the table while the machine is working on the half of the table.

• This arrangement creates the impression that the set-up time is hidden behind the machining operation and as such provides dramatic efficiency improvements. The focus of this training session is to show what needs to be provided in order to achieve this effect and what impact a normal planning situation would have on this technology.

• In addition, we take a detailed look at ERP and topics involved in proper handling of the routing and planning aspects.

• In order to make this “remote training” session immersive different game and simulation elements are being used.

• The production is simulated with operators on a mechanical model of the technology. Before the simulation starts we will take a brief survey in order to establish the groups understanding of the potential of the technology and the prerequisites.

• At the beginning the participants are split into groups. Each group is presented with a customer demand for several parts running on this machine and the machine parameters. The groups make an attempt to create the respective routing and the planning for the production.

• According to the planning, the LEAN FAB operators will execute the plan. Both groups will observe the production, its yield and the reporting and will discuss the outcome in a collaborative setting.

• Based on lessons learned a new plan and routings will be developed. As before the production will be executed, improvements observed.

• Similar to the beginning a brief survey will be taken in order to establish how the groups understanding of the potential of the technology and the prerequisites has changed and where.

Time estimate:

2 X 1HOUR

Examples and more details:

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